01
Boiler maintenance and shutdowns
Welding and installation during planned boiler shutdowns, repairs and modernisation, including replacement of pressure parts, tube panels and superheaters.
Industrial welding and installation
Welding, pipework and boiler maintenance
Welders, pipe fitters and working foremen for boiler pressure parts, industrial piping, planned shutdowns and workshop fabrication across Europe.
Teams work to the project’s technical requirements, with English-speaking foremen and coordinated transport and posting documentation.
MASTERWELDBoiler pressure-part assembly
2015Operating since
8Countries of operation
5Welding processes
ISO45001:2018
Clients we have worked with
ANDRITZKANADEVIA INOVAORABHP PRESSURE WELDING
Services
Scope of work
Site installation, maintenance and fabrication in clients’ workshops. Personnel are selected according to the work scope and required qualifications.
02
Industrial pipework
Pipe preparation, fit-up, welding and installation, including valves and associated equipment. Pipe fitters work from isometric drawings and piping and instrumentation diagrams (P&IDs).
03
Workshop fabrication
Welding and fitting in clients’ workshops: pipe spools, tanks, vessels and steel components. Support for ongoing fabrication and additional production requirements.
Selected projects
Boiler and pipework projects
Examples of work carried out by MASTERWELD teams at energy and industrial facilities.
01Germany
Giessen
Boiler modernisation
Replacement of boiler pressure parts, tube panels, superheaters and valves, including prefabrication and installation of replacement components.
02Sweden
Västerås
Boiler modernisation
Replacement of superheaters, boiler tube panels, other pressure parts and valves.
03Sweden
Stockholm Exergi
Högdalen and Hässelby
Boiler overhaul work, including replacement of tube-panel sections, superheaters and valves.
04Faroe Islands
Waste-to-energy plant
Piping and equipment installation
Pipework prefabrication and site installation, including pumping equipment, valves and auxiliary equipment.
Welding qualifications
Processes and qualification ranges
Before assignment, we check the validity and range of each welder’s qualifications against the specified process, product type, weld type, material, thickness, pipe diameter and welding position.
Welding documentation
Welding to the applicable WPS
Welding is carried out in accordance with the welding procedure specification (WPS) supplied for the work and the project’s inspection and traceability requirements.
111MMA
Manual metal arc welding
135MAG · solid wire
MAG welding with solid wire
136MAG · flux-cored wire
MAG welding with flux-cored wire
138MAG · metal-cored wire
MAG welding with metal-cored wire
141TIG
TIG welding with solid filler material
Materials and applications
Welding experience
- Carbon steels, low-alloy steels and stainless steels
- Copper-nickel alloys (CuNi) and nickel alloy 625
- Production welds subject to radiographic testing (RT)
- Seal welding
- Fixed-pipe welding in position H-L045
- Mirror welding where direct visibility is restricted
- Boiler membrane walls, tube panels and superheaters
Occupational health and safety
Safety management and protective equipment
Preparation for each assignment includes site safety requirements, personal protective equipment and the required training and documentation.
ISO 45001:2018
Occupational health and safety management
MASTERWELD holds ISO 45001:2018 certification for its occupational health and safety management system.
TH3
VarioProtect XXL-W TC AIR TH3
Welding helmet with a powered air-purifying respirator (PAPR), class TH3. The system filters particles and welding fumes from the surrounding air. Use is determined by the site risk assessment.
Own vehicle fleetAssignment preparation
Documentation and transport
MASTERWELD coordinates posting documentation, occupational health examinations, safety training, required notifications and transport. Our own fleet supports travel to sites and crew rotations. Requirements are checked for each assignment and may include:
DE · NL · BE · DK · SE · NO · FI · PL
- A1 certificates
- Sweden: SSG Entré, Heta Arbeten and ID06
- Belgium and the Netherlands: B-VCA and VOL-VCA
- Germany: personal SCC/SGU safety certificates
- Belgium: Limosa declarations
- Norway: HMS cards and a-melding reporting
Project photographs
Welding and fit-up on site
Photographs of work carried out by MASTERWELD teams.
Project enquiries
Personnel and project requirements
Please provide the site location, planned dates, work scope, required headcount and qualifications. We will confirm availability and the proposed team’s qualifications.